Member Style | From "Made in China" to "Intelligently Made in China" - JIE Transmission: Small gears turn the big world

Unmanned cars transport materials 24 hours a day, robot "colleagues" check the quality of garments non-stop, and intelligent inspection systems ensure safe production...In Hangzhou, Zhejiang Province, more and more industrial enterprises are showing empty production scenes , The wave of "Made in China" continues to flow into my country's traditional manufacturing industry, becoming a solid force to promote the transformation and upgrading of the manufacturing industry.

Smart manufacturing: small gears turn the big world

In the T4 terminal of Xiaoshan International Airport, the all-cabin self-service baggage check-in equipment is designed according to the "zero height difference", so that passengers can easily put their suitcases on the luggage conveyor belt when checking in, and check their luggage smoothly. consignment.

The convenience and speed of luggage check-in is inseparable from the key core component of the luggage conveyor line - the gear, and this small gear comes from Hangzhou Jiepai Transmission Technology Co., Ltd. (hereinafter referred to as JIE Transmission).

The gear industry that Jiepai Transmission is deeply involved in is a technology-intensive and capital-intensive industry in the machinery industry. According to statistics from the China Business Industry Research Institute, the market size of China's gear industry will reach 314.3 billion yuan in 2021. After years of continuous high-speed growth, the gear industry has entered a high-quality development period dominated by transformation and upgrading and supply-side structural adjustments. However, at present, China's gear industry has serious overcapacity of low-end and mid-end products, homogeneous vicious competition, and corporate polarization. The problem remains serious.

"'Made in China' has always appeared in the market with an image of high quality and low price, but now we have entered a new stage of development, which requires enterprises to produce products that can not only meet customer needs, but also lead customer needs." Jie Brand Chen Demu, chairman of Transmission, said that based on this, Jiepai Transmission proposed to build a future factory including intelligent transmission solutions, new intelligent manufacturing platforms, big data platforms, and intelligent platforms, so that the pinion gears "made in China" will go to the world .

Walking into the industrial park of JIE Transmission, the intelligent production workshop is carrying out design and order planning and real-time production according to the online needs of customers. On the other end, customers can send the "health information" in use of the product back to the cloud by clicking on the mobile APP, and enjoy the "all-weather" online "consultation"...

The person in charge stated that these scenarios rely on technologies such as big data, cloud computing, and the Internet of Things. Through the implementation of "multi-system, full-process, and integrated" management, a product can be realized "on the cloud" from intelligent manufacturing to follow-up production services. experience.

An invisible flow of information brings new vitality to the traditional gear industry. The delivery cycle of the enterprise has been shortened from 30 days to 7 days, the annual inventory turnover has increased from 4 times to 9 times, and the annual per capita output value has increased from 600,000 yuan to 3 million yuan.

"In order to achieve sustainable development, Jiepai Transmission created the innovative model of 'Jiepai Intelligent Transmission Research Institute Science and Technology Innovation Center Future Factory', established Zhejiang Jiepai Transmission Research Institute, National Postdoctoral Research Workstation, Peking University Jiepai Intelligent Transmission Joint Laboratory, etc. The innovation platform creates an industrial alliance through the growth plan of all employees and the innovative DNA plan. At present, JIE Drive has participated in the formulation of more than 30 national industry and group standards, and applied for more than 100 core invention patents." Chen Demu said.

In September this year, JIE Transmission was selected into the "2022 Provincial Industrial Internet Platform Establishment List" evaluated by the Zhejiang Provincial Department of Economy and Information Technology. Dai Qinya, assistant to the general manager of JIE Transmission, said that as a "future factory" enterprise in Zhejiang Province, a "hidden champion" enterprise in Zhejiang Province and a "specialized, special and new" enterprise in Zhejiang Province, JIE Transmission has already enjoyed a special reward of 4 million yuan And subsidy funds, 2 million yuan of state-level specialized and special new "little giant" enterprise funds are yet to be enjoyed.